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| 1 | PHYSICAL MODELING FOR THE MECHANISMS OF BEAD FORMATION DEFECTS BASED ON THE STABILITY OF LIQUID METAL显示文摘Based on the theory of stability of the liquid metal under the action of surface tension,a physical mod- el is established for the mechanisms of the bead formation deferct’ humping’, which is generated during high - speed welding.A boundary function is introduced to correct the model,theoretical results got by the model correspond well with the experimental phenomena. A two - dimensional conducting model is adoopted in the simulation of the temperature field during high - speed welding.Finally, the factors acting upon the stability of liquid metal are analyzed. | S. Y. Yin L. Feng J. Z. Ding and S. J. Chan( 1) Beijing Polytechnic University, Beijing 100022, China 2) National Key Laboratory of Advanced Wdlding Production Technology, HIT, Harbin 150001, China) | 2000 | Acta Metallurgica Sinica(English Letters)2000，13，1： | 28 |
| 2 | COMPUTERIZED SIMULATION AND EXPERIMENTAL RESEARCH ON SOFT-SWITCHING ARC WELDING INVERTER POWER SOURCE显示文摘Based on the existing component models in the Pspice software package, a combined model for Insulat- ed the Bipolar Transistor (IGBT) is established, in which a non - linear is introduced to represent the parasitic capacitance. Using this model, computerized simulation is conducted for the FB - ZVZCS - PWM soft - ewitching converter,the switching and energy-transferring characteristics of the components are analyzed.The simulation results are testified by experiments.It is proved that by abopting appropriate models,computerized simulation becomes an effective tool for investigation of arc welding inverter power source. | S. J. Chen S. Y. Yin L. Feng and L. Y. Li( 1) School of Materials Science and Engineering, Beijing Polytechnic University, Beijing 100022, China 2)National Key Laboratory of Advanced Welding Production Technology, HIT, Harbin 150001, China) | 2000 | Acta Metallurgica Sinica(English Letters)2000，13，1： | 24 |
| 3 | Cold metal transfer(CMT) technology-An overview显示文摘Cold Metal Transfer technology has revolutionized the welding of dissimilar metals and thicker materials by producing improved weld bead aesthetics with controlled metal deposition and low heat-input. In this study, the process, weld combinations, laser-CMT hybrid welding and applications of CMT welding are critically reviewed. Microstructure and other weld characteristics have been discussed at length for various base metal combinations. Particularly, the welding of aluminium and steel with better results has been possible with CMT Welding. The results reviewed in this article indicate that the CMT-Laser hybrid welding is more preferable to Laser or Laser hybrid welding. CMT welding has found applications in automobile industries, defence sectors and power plants as a method of additive manufacturing. | S.Selvi A.Vishvaksenan E.Rajasekar | 2018 | Defence Technology(防务技术)2018，14，1： | 22 |
| 4 | A new weld repair technique for friction stir welded aluminium structure:inertia friction pull plug welding显示文摘The paper gives an analysis on technical characteristics of repair techniques for friction stir welding defects. To overcome the defects,a new repair technique, inertia friction pull plug welding( IFPPW), was researched and its equipment was developed as well. Elementary datum was achieved by investigating the influences of technological parameters on mechanical properties and by analyzing the structural characteristics of repair joint with IFPPW. The study shows that the stability and reliability of welding process of IFPPW can be guaranteed through the constant energy from the flywheel.Integrated with the advantages of friction pull plug welding,the IFPPW,free from back anvil,is considered as a promising technique in repair of termination keyhole of bobbin tool friction stir welding and point-like defects in aluminum alloy welding. | 王国庆 赵衍华 张丽娜 白景斌 朱瑞灿 | 2017 | China Welding2017，26，4： | 17 |
| 5 | Enhanced Mechanical Properties of Friction Stir Welded 5083Al-H19 Joints with Additional Water Cooling显示文摘3-mm-thick 5083Al-H19 rolled plates were friction stir welded(FSW) at tool rotation rates of 800 and200 rpm with and without additional water cooling. With decreasing the rotation rate and applying water cooling, softening in the FSW joint was significantly reduced. At a low rotation rate of 200 rpm with additional water cooling, almost no obvious softening was observed in the FSW joint, and therefore a FSW5083Al-H19 joint with nearly equal strength to the base material(BM) was obtained. Furthermore, the grains in the nugget zone were considerably refined with reducing the heat input and ultrafine equiaxed grains of about 800 nm were obtained in the lowest heat input condition. This work provides an effective method to achieve high property FSW joints of precipitate-hardened and work-hardened Al alloys. | B.B.Wang F.F.Chen F.Liu W.G.Wang P.Xue Z.Y.Ma | 2017 | Journal of Materials Science & Technology2017，33，9： | 16 |
| 6 | Weldability, microstructure and mechanical properties of laser-welded selective laser melted 304 stainless steel joints显示文摘Laser welding is a promising process for joining small components produced by selective laser melting (SLM) to fabricate the large-scale and complex-shaped parts. In the work, the morphology, microstructure, microhardness, tensile properties and corrosion resistance of the laser welded stress-relieved SLMed 304 stainless steel joints are investigated, as the different sections of stress-relieved SLMed 304 stainless steel are joined. Results show that the SLMed 304 stainless steel plates have a good laser weldability. The microstructure of laser-welded joints consists of the cellular dendrites in austenite matrix within columnar grains, exhibiting a coarser dendrite structure, lower microhardness (~220HV) and tensile properties (tensile strength of ~750 MPa, and area reduction of ~27.6%), but superior corrosion resistance to those of SLMed plates. The dendrite arm spacing of the joints varies from ~3.7μm in center zone, to ~5.0 (xm in fusion zone, to ~2.5 in epitaxial zone. The SLMed anisotropy shows a negligible effect on the microstructure and performance of the laser-welded joints. The laser welding along the building directions of the SLMed base plates can induce a slightly finer dendritic structure and higher tensile properties. | Jingjing Yang Yun Wang Fangzhi Li Wenpu Huang Guanyi Jing Zemin Wang Xiaoyan Zeng | 2019 | Journal of Materials Science & Technology2019，35，9： | 14 |
| 7 | STUDY ON THE PREDICTIVE METHOD OF BUCKLING DEFORMATIONS OF THIN-PLATE WELDED STRUCTURES显示文摘The buckling formation and influence factors during welding thin - plated structures were investigated based on finite element methods, An engineering treatment method for prdicating the buckling distor- tion was proposed in here. It was used the equivalent applied thermal - load to simulate the welding residual stress,therefore the calculation of complex welding distoriton can be transformed into 3D elas- tic structural applied- load analyses, which can reduce the quantities of calculating works effectively. The validation of the method was verified by comparison of the numerical simulation and experimental results. The simulation of buckling distorition for side - walled structrues of paseenger train was per- formed and the calculation was in agreement with measuring results in general. It was shown that the main factors for producing the buckling were the intermittent fillet and ping the during welding the stiffened beams and columns to the panel.The existence of the free edge of panels would reduce the crit- ical buckling stress and enlarge the deflection obviously,but the continuous weld in closed frames didn’ t degrade the buckling situation. | X. Q. Yang L. X. Huo Y. F. Zhang and J. X. Yan (School of Material Science and Engineering, Tianjin University, Tianjin 300072, China) | 2000 | Acta Metallurgica Sinica(English Letters)2000，13，1： | 13 |
| 8 | Laser-pulsed MIG hybrid welding technology of A6N01S aluminum alloy显示文摘Welding research of A6N01S-T5 aluminum alloy profile for high-speed train was done by using laser-MIG hybrid welding and MIG welding individually. And the weld appearance,welding distortion,mechanical properties of the joints and microstructures were analyzed. The test results demonstrated that high-efficient welding for the profile can be achieved by using laser-MIG hybrid welding,the speed of which can be over 3. 0 m/min. The processing had a good gap bridging ability,even if the gap of the butt joint was up to 2. 0 mm,a good weld appearance can also be got. While the hybrid welding speed was greater than 2. 5 m/min,the welding distortion of the laser-tandem MIG hybrid joints was just about 33% of that of the MIG joints,but the welding efficiency was over 3 times of MIG welding. And tensile strength of the hybrid joints was 85% of that of A6N01S-T5 base metal,9% higher than that of the MIG joints. Fatigue properties was tested individually with pulsed tensile fatigue method in the condition of 1 × 10~7 lifetime. The test results demonstrated that the fatigue strength of the joints was a little lower than that of base material,which could be up to 115 MPa. But the fatigue strength of hybrid welding joints was 107. 5 MPa,which was 23% higher than 87 MPa of MIG welding joints. | 雷振 李小宇 徐富家 汪认 常云峰 | 2017 | China Welding2017，26，4： | 13 |
| 9 | Characteristics of TIG arc-assisted laser welding–brazing joint of aluminum to galvanized steel with preset filler powder显示文摘Tungsten inert gas(TIG) arc-assisted laser welding–brazing was used for the butt joining of 5A06 aluminum alloy to the galvanized steel by preset filler powder without groove. The spreading behavior of liquid metal on the back of the galvanized steel at different assisted welding currents was also investigated. The results show that the assisted TIG arc optimizes the interface reaction temperature, enhances the wettability of liquid metal on the steel side, and forms a sound butt joint at an appropriate welding current. A non-uniform intermetallic compound is formed at the interfacial layer, which is composed of Fe2Al5 close to the steel substrate and Fe4Al13 close to the solidified aluminum. The superior tensile strength of joint is indicated when the welding current ranges from 13 to 16 A. The average tensile strength can reach 151 MPa at the welding current of 16 A, and the corresponding fracture belongs to the ductile and brittle hybrid mode. | Chun-Ling Li Ding Fan Bin Wang | 2015 | Rare Metals2015，34，9： | 12 |
| 10 | Studies on the effect of weld defect on the fatigue behavior of welded structures显示文摘Structural integrity isstated as the science and technology of margin between safety and disaster. Systematic prediction of structural integrity of critical structures such ascombustion chambers,pressure vessels,nuclear reactor components,boilers etc.,ensures the human safety,environmental protection,and the economical considerations.The present work aims at prediction of fatigue behaviour of symmetric structures like pressure vessels in the presence of common welding defects such as lack of fusion( LOF),lack of penetration( LOP) and porosity.A ring type specimen which replicates the stress pattern in thepressure vessel is considered for the study of severity of weld imperfections. Initial dimensions of weld defects are arrived by performing NDT inspection.Crack growth analysis is carried out to determine the remaining life of the welded joint with defects. | Ramu Murugan Prabhu Raja Venugobal Thyla Pudukkarai Ramaswami Sathiskumar Jothi Somu Chinnusamy | 2018 | China Welding2018，27，1： | 12 |
| 11 | DELMIA在机器人白车身点焊工作站规划设计中的应用显示文摘针对目前国内在机器人点焊工作站规划设计中普遍存在经验不足问题,提出了应用DELMIA仿真软件模拟现场情况,在一定程度上弥补机器人点焊工作站规划设计人员经验不足问题,并提高规划设计效率与质量。DELMIA仿真软件应用于机器人点焊工作站规划设计的整个过程,包括机器人数量及其空间位置确定,机器人选型,点焊焊枪概念设计,机器人工作过程仿真验证,离线编程等。 | 林巨广 汤东华 Ju-guang Dong-hua | 2010 | 机械设计与制造2010，，12： | 11 |
| 12 | Massive presacral bleeding during rectal surgery: From anatomy to clinical practice显示文摘AIM: To investigate control of two different types of massive presacral bleeding according to the anatomy of the presacral venous system. METHODS: A retrospective review was performed in 1628 patients with middle or low rectal carcinoma who were treated surgically in the Department of Colorectal Surgery, Changhai Hospital, Shanghai, China from January 2008 to December 2012. In four of these patients, the presacral venous plexus (n = 2) or basivertebral veins (n = 2) were injured with massive presacral bleeding during mobilization of the rectum. The first two patients with low rectal carcinoma were operated upon by a junior associate professor and the source of bleeding was the presacral venous plexus. The other two patients with recurrent rectal carcinoma were both women and the source of bleeding was the basivertebral veins.RESULTS: Two different techniques were used to con-trol the bleeding. In the first two patients with massive bleeding from the presacral venous plexus, we used suture ligation around the venous plexus in the area with intact presacral fascia that communicated with the site of bleeding (surrounding suture ligation). In the second two patients with massive bleeding from the basivertebral veins, the pelvis was packed with gauze, which resulted in recurrent bleeding as soon as it was removed. Following this, we used electrocautery applied through one epiploic appendix pressed with a long Kelly clamp over the bleeding sacral neural foramen where was felt like a pit Electrocautery adjusted to the highest setting was then applied to the clamp to 'weld' closed the bleeding point. Postoperatively, the blood loss was minimal and the drain tube was removed on days 4-7. CONCLUSION: Surrounding suture ligation and epiploic appendices welding are effective techniques for controlling massive presacral bleeding from presacral venous plexus and sacral neural foramen, respectively. | Zheng Lou Wei Zhang Rong-Gui Meng Chuan-Gang Fu | 2013 | World Journal of Gastroenterology2013，19，25： | 11 |
| 13 | 大线能量焊接船板EH40电渣焊接头组织和性能显示文摘对60mm厚船板EH40进行了线能量达530kJ/cm的电渣焊试验,并对焊接接头的组织和冲击性能进行了表征。组织分析结果表明:焊接接头粗晶热影响区由针状铁素体、多边形铁素体及晶界铁素体构成,该区宽度约为1mm;焊缝区由尺寸约为10μm的针状铁素体及晶界铁素体构成;熔合区除针状铁素体和晶界铁素体外,还有少量侧板条铁素体。力学性能测试结果表明:焊缝区、熔合区、粗晶热影响区-20℃冲击功均≥60J,且焊后热影响区没有明显软化现象,接头性能满足要求。 | 李小宝 张宇 潘鑫 | 2013 | 钢铁研究学报2013，25，9： | 11 |
| 14 | Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties显示文摘High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance.Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties.The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW), electron beam welding(EBW) and friction stir welding(FSW) processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds.Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds.Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains. | Raffi Mohammed G.Madhusudhan Reddy K.Srinivasa Rao | 2017 | Defence Technology(防务技术)2017，13，2： | 11 |
| 15 | SIMULATION ON HEATING PROCESS IN ULTRASONIC WELDING OF PLASTICS显示文摘The energy conversion during ultrasonic plastic welding is analyzed on the basis of the theory of vis- coelastic mechanics,.The temperature field and the temperature change of the ABS specimen with ener- gy director during ultrasonic welding is simulated with finite element method(FEM). In the simu- lation process,the melting of the energy energy is also considered. The calculation results are in good agreement with the temperature measurement results, which proves that the simulation results are reli- able. | S. Q. Yang Z. Dong J. C. Yan and J. B. Ju( National Key Laboratory of Advanced Welding Production Technology, HIT, Harbin 150001, China) | 2000 | Acta Metallurgica Sinica(English Letters)2000，13，1： | 10 |
| 16 | Feature extraction of welding defect based on machine vision显示文摘There are many flaws in welding images such as noise, low contrast, and blurred edges, which affect feature extraction from welding defect regions and impede classification and recognition of welding defects. To deal with the complexity of welding defect images, this paper proposes an effective method for extracting the features of welding defect regions. Firstly, image preprocessing, image segmentation and image background removal are carried out to a welding image in order to extract welding defect region; and then an 8-connected-component labeling method is used to mark defect regions. Finally, it extracts geometric characteristic parameters including perimeter, area, circularity and others. The experimental result shows that the method proposed in the paper can accurately extract the features of welding defect regions. It has good adaptability and practicability. | 齐继阳 李金燕 | 2019 | China Welding2019，28，1： | 10 |
| 17 | Evolution of residual stress field in 6N01 aluminum alloy friction stir welding joint显示文摘Based on the characteristics of friction stir welding( FSW) and Coulomb friction work theory,the residual stresses field of FSW joints of 6 N01 aluminum alloy( T5),which was used in high speed train,were calculated by using the ANSYS finite element software. During the FEM calculation,the dual heat source models namely the body heat source and surface heat source were used to explore the evolution law of the welding process to the residual stress field. The method of ultrasonic residual stress detecting was used to investigate the residual stresses field of the 6 N01 aluminum alloy FSW joints. The results show that the steady-state temperature of 6 N01 aluminum alloy during FSW is about 550 ℃,and the temperature mutates at the beginning and at end of welding. The longitudinal residual stress σ_x is the main stress,which fluctuates in the range of-25 to 242 MPa. Moreover,the stress in the range of shaft shoulder is tensile stress that the maximum tensile stress is 242 MPa,and the stress in the outside of shaft shoulder is compressive stress that the maximum compressive stress is 25 MPa. The distribution of the tensile stress in the welding nugget zone( WNZ) is obviously bimodal,and the residual stress on the advancing side is higher than that on the retreating side. With the increasing of the welding speed,the maximum temperature decreased and the maximum residual stress decreased when the pin-wheel speed kept constant. With the increasing of the pin-wheel speed,the maximum temperature of the joint increased and the maximum residual stress increased when the welding speed was constant. The experimental results were in good agreement with the finite element results. | 刘家伦 朱浩 姜月 齐芳娟 王军 | 2018 | China Welding2018，27，4： | 10 |
| 18 | Effect of electrode morphology on steel/aluminum alloy joint显示文摘Microstructure characteristics of dissimilar-metal resistance spot welded joints of SUS301 L austenitic stainless steel and 6063-T6 aluminum alloy, and effects of electrode morphology were studied. Results indicated that welded joints of dissimilar materials between austenitic stainless steel and aluminum alloy had characteristics of welding-brazing. The aluminum nugget consisted mainly of the cellular crystal, cellular dendrites and dendrites. The interface between austenitic stainless steel and aluminum alloy had a two-layered structures:a flat front surface θ-Fe_2Al_5 on the steel side and a serrated morphology θ-FeAl_3 on the aluminium alloy side, and it was the weakest zone of the joints. The electrode morphology had great effects on spot welded joints of stainless steel and aluminum alloy. The custom electrodes were a planar circular tip electrode with tip diameter of 10 mm on the stainless steel side and a spherical tip electrode with spherical radius of 35 mm on the aluminum alloy side. When the custom electrodes were used, the nugget diameter, tensile shear load and indentation ratio of spot welded joint were 7.22 mm, 3 606 N and 10.71%, respectively. The nugget diameter and joint tensile shear load increased by 34% and 102% respectively, and the indentation ratio decreased by 65% compared with the F-type electrodes(nugget diameter: 5.384 mm, tensile-shear load 1 783 N, indentation rate 30.94%). Therefore, it was more favorable to use the custom electrodes for improving the mechanical properties and appearance quality of resistance spot welded joints of stainless steel and aluminum alloy. | 张月莹 孙大千 苏雷 柳艳军 | 2019 | China Welding2019，28，1： | 10 |
| 19 | 逆向差速搅拌摩擦焊接材料塑性流变和热场的数值模拟显示文摘逆向差速搅拌摩擦焊接是一种搅拌针与轴肩分离并逆向差速旋转的搅拌摩擦焊接新工艺。为了实现逆向差速搅拌摩擦焊接的工艺优化,掌握焊接工艺参数对接头组织和性能的影响规律,需要深入研究这一新工艺涉及的热物理机制。综合考虑焊接过程中的摩擦产热和塑性变形做功作用,建立逆向差速搅拌摩擦焊接过程中材料流动与热分布的三维耦合数理模型,研究焊接过程中温度分布特征、材料流动规律、搅拌头附近的应变速率分布以及黏度分布情况,获取焊接过程中搅拌头附近的材料流动规律、应变速率以及黏度分布的规律。对比分析逆向差速搅拌摩擦焊与常规搅拌摩擦焊在温度分布、材料流动以及搅拌头附近应变速率和黏度分布的差异。焊缝横断面的数值模拟结果与试验实测结果基本吻合。 | 石磊 武传松 刘会杰 | 2014 | 机械工程学报2014，50，16： | 10 |
| 20 | Numerical Analysis of Welding Residual Stress and Distortion in Laser+GMAW Hybrid Welding of Aluminum Alloy T-Joint显示文摘A 3-D finite element model is developed to predict the temperature field and thermally induced residual stress and distortion in laser+GMAW hybrid welding of 6061-T6 aluminum alloy T-joint. And the characteristics of residual stress distribution and deformation are numerically investigated. In the simulation, the heat source model takes into account the effect of joint geometric shape and welding torch slant on the heat flux distribution and a sequentially coupled thermo-mechanical method is used. The calculated results show that higher residual stress is distributed in and surround the weld zone. Its peak value is very close to the yield strength of base metal. Besides, a large deformation appears in the middle and rear part of the weldment. | Guoxiang XU Chuansong WU Xuezhou MA Xuyou WANG | 2013 | Acta Metallurgica Sinica(English Letters)2013，26，3： | 10 |
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