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| 1 | Micro water dissolution machining principle and its application in ultra-precision processing of KDP optical crystal显示文摘In this paper, a micro water dissolution machining(MWDM) principle is proposed for machining potassium dihydrogen phosphate(KDP) crystal using water-in-oil micro-emulsion as an abrasive-free polishing fluid. In addition, two instances of the application of this principle to ultra-precision machining of KDP crystals are presented. Computer-controlled optical surfacing(CCOS) and diamond wire cutting(DWC) process were carried out according to the MWDM principle. In the case of the CCOS technology, it is found that the micro-waviness was removed completely by following the MWDM principle. The surface undulation decreased from 40 nm to less than 10 nm, and the surface root-mean-square(rms) roughness obviously reduced from 8.147 to 2.660 nm. In the case of the DWC process, the surface rms roughness reduced from 8.012 to 2.391 μm, and the cutting efficiency was improved. These results indicate that the MWDM principle can efficiently improve the machining quality of KDP optical crystal and has a great potential to machine water-soluble materials. | GAO Hang WANG Xu TENG XiaoJi GUO DongMing | 2015 | Science China(Technological Sciences)2015，58，11： | 6 |
| 2 | 压力自适应型机械密封的数值模拟研究显示文摘针对压力自适应型机械密封在高压工况下密封端面变形与密封性能不佳的问题,采用ANSYS中的计算流体力学软件FLUENT和有限元分析软件Mechanical APDL,在15.9 MPa高压工况下分别对密封端面间隙中的液膜流场和密封环进行了数值模拟分析研究,并将计算出的液膜流场状态和密封环变形结果进行了流固耦合求解,进而对液膜厚度对密封性能的影响规律进行了分析,同时对在实际工作状态下,工作压力逐渐上升,密封各性能参数的变化规律也进行了分析。研究结果表明,该密封在高压下的端面变形符合设计需要,密封环端面间的开启工作压力在3 MPa左右,在15.9 MPa高压工况下密封端面间流场的开启力为67.6 kN、泄漏量为0.04 m3/h,平衡膜厚为2.8μm。与其他类型的密封相比,结果显示该种密封能够在高压下提供足够的开启力和在低压下较小的泄漏量。 | 李溪源 张秋翔 蔡纪宁 李双喜 | 2014 | 机电工程2014，31，8： | 6 |
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